Just for fun I thought I would document the process of making a laminated Stripey Swirly Twist Pen.
Start Here
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At the table saw, I ripped a bunch of thin strips from these maple and walnut scraps I had lying around.
Watching Glue Dry
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The maple and walnut strips were alternately glued together and clamped up to dry overnight.
Laying Out the Blanks
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Using an acrylic blank I had nearby, I layout the blanks at an angle. Should be able to get two or three pens out of this.
Ready to Cut
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Shows the lines for cutting at the bandsaw.
We Have Pen Blanks
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Blanks were cut at the bandsaw. Two full length ones, for sure, and I can probably use the other bits for something, at least one more pen I think.
Ready for Brass
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Blanks were cut to just a bit longer than the tubes, a 7mm hole drilled through each at the drill press, and now the tubes can be glued in.
Tubes In and Trimmed
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Brass tubes are glued in place, and the ends trued up with the barrel trimmer.
Ready for Turning
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Now comes the fun part. Shields UP!
Turn Turn Turn
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Only with the flat-bottomed Easy Wood Tool, and only after the initial rough turning to round, would I attempt the one-handed lathe action photo.
Turning Done
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Ready for final sanding, waxing, and polishing.
Final Wax
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After numerous rounds of sanding, followed by the Australian part of the operation (EEE Ultra Shine and Shellawax Polish, “Australian and Proud Of It” – them, not me) I apply a final top coat of Liberon wax stick.
Final Polishing
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Buffing up the last coat of wax.
Finished Finishing
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Finished with the lathe, ready to come off and be put together.
Ready for Assembly
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This kit has a manageable number of pieces, unlike some of the fancy schmancy kits, like rollerballs.
Flattened Bolt
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Grinding a flat spot on the head of a bolt and chucking it in the drill press makes for a pretty solid pen press.
Pressing the Nib
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And if you’ve ever had your nib pressed, you know how painful that can be.
Stripey Pen – Final
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(Click any photo to view larger on Flickr)